Rilpivirine API Manufacturer in India

Swapnroop Pharma · WHO-GMP Certified · +91 87670 62101

Product Overview

Rilpivirine is a synthetic non-nucleoside reverse transcriptase inhibitor (NNRTI) used as an antiretroviral active pharmaceutical ingredient for the treatment of HIV-1 infection. The pharmaceutical API is generally supplied as Rilpivirine Hydrochloride, the monohydrochloride salt of rilpivirine.

Rilpivirine hydrochloride is used in standalone and fixed-dose antiretroviral products. Current regulatory information identifies rilpivirine hydrochloride as the active substance in Edurant and in several combination products. 

API / Product

Rilpivirine Hydrochloride API

  • CAS Number: 700361-47-3
  • Active Moiety: Rilpivirine
  • Free Base CAS: 500287-72-9
  • Molecular Formula: C₂₂H₁₈N₆·HCl
  • Equivalent Formula: C₂₂H₁₉ClN₆
  • Molecular Weight: 402.88 g/mol
  • PubChem CID: 11711114
  • FDA UNII: 212WAX8KDD
  • ChEBI: CHEBI:68602
  • ChEMBL: CHEMBL1628504
  • ATC: J05AG05
  • Therapeutic Class: Antiretroviral
  • Drug Class: Non-nucleoside reverse transcriptase inhibitor

PubChem and FDA-linked records confirm CAS 700361-47-3, molecular formula C₂₂H₁₉ClN₆ and molecular weight 402.9 g/mol. 

Chemical and Pharmaceutical Profile

Rilpivirine hydrochloride is the hydrochloride salt of rilpivirine and is characterized as a white to almost-white powder. It is practically insoluble in water over a wide pH range. The reported pKa is approximately 5.6, while the log P at pH 7 is approximately 4.86

Selected calculated molecular descriptors for the hydrochloride include:

ParameterValue
Molecular Weight402.88 g/mol
Exact Mass402.1359723 Da
H-Bond Donors3
H-Bond Acceptors6
Rotatable Bonds5
TPSA97.4 Ų
Defined Atom Stereocenters0
Defined Bond Stereocenters1

Rilpivirine hydrochloride exhibits polymorphism. The EMA assessment identified three polymorphic forms and several possible solvates; Form A was the routinely produced form used in manufacture of the finished product. 

Pharmaceutical Applications

Rilpivirine Hydrochloride API is used in pharmaceutical products for:

  • HIV-1 infection treatment
  • Combination antiretroviral therapy
  • Fixed-dose combination HIV products
  • Oral antiretroviral formulations
  • Long-acting injectable antiretroviral formulations, depending on the product and regulatory market

The current EMA information lists rilpivirine hydrochloride as the active substance in Edurant and indicates its use with other antiretroviral medicines for HIV-1 infection. 

The oral rilpivirine product contains 27.5 mg rilpivirine hydrochloride equivalent to 25 mg rilpivirine per tablet. 

Mechanism of Action

Rilpivirine is a diaryl-pyrimidine NNRTI that inhibits HIV-1 reverse transcriptase.

It binds to an allosteric pocket adjacent to the catalytic site of HIV-1 reverse transcriptase, producing conformational changes that inhibit the enzyme's RNA-dependent and DNA-dependent DNA polymerase activities.

By inhibiting reverse transcriptase, rilpivirine prevents conversion of viral RNA into DNA, thereby interfering with HIV-1 replication.

Because NNRTIs bind to a distinct non-catalytic site, rilpivirine differs mechanistically from nucleoside/nucleotide reverse transcriptase inhibitors.

Quality and Analytical Testing

Regulatory assessment of rilpivirine hydrochloride API identifies a comprehensive drug-substance specification containing:

  • Appearance
  • Identification by IR
  • Chloride identification
  • Assay by HPLC
  • Purity/related substances by HPLC
  • Residual solvents by GC
  • Water content by Karl Fischer
  • Particle-size distribution by laser diffraction
  • Sulphated ash
  • Heavy metals

EMA confirms that these controls were part of the active-substance specification and that the manufacturing process consistently produced the intended polymorphic form. 

FDA's chemistry review likewise states that the rilpivirine drug-substance specification included appearance, identity, assay, impurities, residual solvents, particle size, residue on ignition, water and heavy metals. 

Manufacturing

Rilpivirine hydrochloride is produced through a multi-step synthetic process followed by formation of the hydrochloride salt and controlled crystallization.

The manufacturing process requires particular attention to:

  1. Qualification of starting materials.
  2. Control of reaction intermediates.
  3. Control of process-related impurities.
  4. Control of residual solvents.
  5. Formation of rilpivirine free base.
  6. Hydrochloride salt formation.
  7. Controlled crystallization.
  8. Polymorphic-form control.
  9. Particle-size control.
  10. Final HPLC assay and impurity testing.

EMA documentation describes a five-step manufacturing process and identifies Form A as the routinely produced polymorphic form. 

 

Packaging and Storage

The API should be packaged in a suitable closed pharmaceutical container providing protection from moisture, contamination and light.

Regulatory stability information for rilpivirine hydrochloride supports long-term stability studies under 25°C/60% RH and 30°C/75% RH, with accelerated studies at 40°C/75% RH. The drug substance was stored in its original container to protect it from light. 

For the finished oral Edurant product, current product information specifies storage below 30°C, in the original bottle and protected from light.

API storage should follow the manufacturer's validated stability specification rather than automatically copying finished-product storage conditions.

Detailed Specifications

Parameter Specification
Appearance white to off-white crystalline powder
Identification IR & HPLC compliant
Assay (HPLC) 98.0% – 102.0%
Loss on Drying NMT 0.5%
Residue on Ignition NMT 0.1%
Water Content NMT 0.5%
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